FG-110 with Brake Unwind and No Product Sensors 223015

CUT-TO-LENGTH FG-110 WITH BRAKE UNWIND, NO PRODUCT SENSOR AND BASEPLATE

SKU: CUSTOM CUT-TO-LENGTH 223015

Requirements:

This unit required precisely cutting coated fiberglass material from a roll form into precise pieces.

Material: Rolls of coated fiberglass material with a width of 46mm [1.8125”] and a thickness less than 5mm [0.2”]

Our Solution:

AZCO Corp. designed and manufactured a custom cut-to-length assembly with no product sensors and an unwind station to precisely cut rolls of coated fiberglass material into precision pieces.

  • Material is loaded onto the motorized brake unwind.
  • The cantilever design allows for quick and easy loading.
  • From the unwind, material is pulled into the cut-to-length station by a set of precision ground rollers.
  • The top idler roller is pneumatically pre-loaded which includes a pneumatic cylinder, pressure regulator, air switch and all necessary hosing and hardware for an easier setup.
  • Pressure between rollers can be manually adjusted.
  • Operator can lift the idler roller using a toggle switch for easy setup of new rolls.
  • Rollers are turned by a high accuracy, low maintenance indexing motor.
  • An internal guide directs the material from the drive rollers into the knife assembly.
  • The knife assembly then cuts material into precise pieces.
  • A no product sensor will automatically shut the unit down when there is no product sensed entering the rollers.
  • A jam sensor will automatically shut down the unit when there is no product exiting the knife assembly indicating an internal jam.
  • Sensors will be mounted in the middle of the web path.
  • Material falls down a safety enclosed exit chute.
  • Components are mounted to a common aluminum baseplate.
  • The unit has a color touch screen for easy setup and operation.
  • Unit requirements: Power requirements: 110 VAC 50-60Hz [220 VAC available upon request] | Air requirement: 2.75-6 bar [40-90 PSI], 2.2 SCFM
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