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FG-400 Cut to Length Assembly

SUR-SIZE™ FG-400 WITH UNWIND STATION AND DUAL PUNCHES

SKU: CUSTOM CUT-TO-LENGTH 221031

Requirements:

This application required precisely cutting and punching pieces of foil from a roll form.

Material: Rolls of 12” wide foil in roll form.

Our Solution:

AZCO Corp. designed and manufactured a custom cut-to-length station with an unwind and dual punch assembly to precisely cut pieces of foil from a roll form.

  • The material is loaded onto the unwind.
  • The unwind is a cantilevered design for quick and easy loading.
  • Unit is powered by an AC variable speed motor and drive.
  • Drive motor contains a constant loop of material.
  • A rocker switch allows the unit to change direction for easy setup and versatility.
  • From the unwind, the material travels under a rising dancer arm.
  • A no product sensor will automatically shut the unit down when no product is sensed.
  • Material is pulled through the dual precision punch assembly.
  • Punch assemblies are mounted on a rail system allowing for assemblies to adjust the spacing.
  • They are pneumatically operated and can be mounted in any orientation.
  • A set of precision ground urethane drive rollers pulls the material into the cut-to-length station.
  • Pressure between the rollers can be manually adjusted.
  • A toggle switch allows the operator to lift the idler roller for easy setup of a new web.
  • The unit includes precision ball bearings which do not require lubrication.
  • Rollers are turned by an indexing motor providing high accuracy and low maintenance.
  • An internal guide directs the material from the drive rollers into the knife assembly.
  • Knife assembly includes D2 heat treated tool steel blades.
  • A jam sensor will automatically shut the unit down when no product is sensed exiting the knife assembly indicating an internal jam.
  • Sensor is mounted in the middle of the web path.
  • A material flow package helps float the product through the knife assembly.
  • All components are mounted on a common aluminum frame.
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